sintered bauxite spheres process

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Bauxite

Bauxite refineries are classified as either low temperature (~ 150°C) for processing predominantly THA gibbsite bauxite or high temperature (> 240°C) for bauxite with > 6% boehmite or diaspore MHA. Boehmite requires > 240°C for digestion. Diaspore requires the highest temperatures of all, 260–280°C.

Process for the production of sintered bauxite spheres

A process for producing high strength sintered bauxite spheres usable as fracture propping agents in oil or gas wells are produced by continuous spray-granulation of an aqueous binder-containing aluminous ore suspension to form granules which are subsequently sintered. Suitable starting materials include ores of high aluminum silicate …

A Combined Soda Sintering and Microwave Reductive Roasting Process …

Comparison of the XRD profile of bauxite residue, sinter after bauxite residue sintering sintered with sodium carbonate and modified BR after mild alkaline leaching (0.1M NaOH) of sinter.

Guyana's bauxite is the best in the world

Sintered bauxite is produced when the rock is crushed to a powdered form and then fused into round beads at a very high temperature. "In essence what this means is that Guyana's bauxite fills a particular niche in the alumina range, between 87-88 percent typical bauxites, which makes it a more expensive grade on the market," Rice said.

(PDF) Sintering Optimisation and Recovery of …

Optimised and feasible recovery of aluminum and sodium for Greek bauxite residue was proved to be 70% and 85% respectively, when sintered with 50% excess stoichiometric soda. It was observed that ...

Sintex Minerals

SinterBall Bauxite is a bauxite based high strength proppant. It is used in the fracturing process of oil and gas wells, at high closure stress, over 15.000 psi. Download Technical Data Sheet HIGH STRENGTH PROPPANT FOR FLOWBACK PREVENTION SINTERBALL LOCK - FOR FLOWBACK CONTROL

Process for the production of sintered bauxite spheres

Patent: Process for the production of sintered bauxite spheres. Process for the production of sintered bauxite spheres. Full Record; Other ...

Sintered bauxite as blasting abrasive grain …

Sintered bauxite is also used for the following applications: antiskid flooring, carving etching, finishing, grinding, lapping, polishing, rock tumbling, lapidary, sandblasting, slurry mixes, surface preparation and …

What is the difference between sintering and calcination?

sintering is a heating process up to a given temperature. this temperature depends on the transformation of a liquid phase or the bond of grains of a material. it is about 2/3 of the melting ...

A Combined Soda Sintering and Microwave Reductive Roasting Process …

In this study an integrated process is presented as a suitable method to transform Fe3+ oxides present in bauxite residue into magnetic oxides and metallic iron through a microwave roasting ...

Sintering characteristics of Chinese bauxites

The sintering behaviour of Chinese bauxites of the diaspore-kaolinite type proceeds in three stages, viz: decomposition stage (400–1200°C), secondary …

EP0083974A1

High strength sintered spheres usable as fracture propping agents in oil or gas wells are produced by continuous spray-granulation of an aqueous binder-containing bauxite or aluminous-siliceous ore suspension to form granules which are subsequently sintered. Suitable starting materials include ores of high aluminium silicate content.

Physical and Chemical Properties of Sintering Red Mud …

the bauxite and the alumina production process, and will change over time. The chemical composition of the two kinds of red mud determined by XRF analyzer is given in Table 1. Table 1. ... Sintering process 246.7 48.0 58.7 14.4 …

Bauxite residue sinter leach process – phases …

Request PDF | Bauxite residue sinter leach process – phases formation, reaction pathways and kinetics | Reactive silica in bauxite is a key challenge for the …

Bauxite

By far, gibbsite is the cheapest to process. In 1873, bauxite mining began in Villeveyrac in France. Since then, bauxite mining has grown to a huge scale. By the 1960s, world bauxite production had reached 40 million tonnes. ... limestone and magnetite to compositions such as 4CaO·Al 2 O 3 ·Fe 2 O 3 or 6CaO·Al 2 O 3 ·2Fe 2 O 3 by sintering ...

A Novel Process of Alumina Production from Low-Grade Bauxite …

The main phases of the clinker sintered at 1250 °C are C 4 A 3 S and silicon dioxide. Its leaching ratio reaches 89% after 10 min reaction, and the conditions of leaching temperature and sodium carbonate's concentration are lower than that of C 12 A 7. Keywords High-sulfur bauxite Calcium sulphoaluminate Alumina leaching Lime …

Homepage | NORPRO

High-performing ceramic solutions for energy production Saint-Gobain NorPro's advanced ceramic technologies span well over 100 years with well-known solutions for fixed bed …

Hydraulic fracturing method using sintered bauxite …

A method of fracturing a subterranean formation is described wherein particles composed of sintered bauxite are placed in the formation fracture to prop the fracture open. The sintered bauxite particles have a specific gravity greater than 3.4 and are prepared from bauxite material having a grain size of about 12 microns or less.

A Combined Soda Sintering and Microwave Reductive Roasting Process …

Comparison of the XRD profile of bauxite residue, sinter after bauxite residue sintering sintered with sodium carbonate and modified BR after mild alkaline leaching (0.1M NaOH) of sinter....

US4440866A

A process for producing high strength sintered bauxite spheres usable as fracture propping agents in oil or gas wells are produced by continuous spray-granulation of an aqueous binder-containing...

Bauxite residue sinter leach process – phases …

The bauxite residue sinter leach process (BRSLP) is a potential method of recovering sodium hydroxide and alumina from bauxite residue. In this research, …

Sintered bauxite as blasting abrasive grain …

Sintered bauxite is made by sintering fine bauxite ore. Bauxite is the main ore used to produce Aluminium and consists 75% of Aluminium Oxide. It is a hard and unyielding abrasive in spherical shapes. Applications

Methods for producing sintered particles from a slurry of …

Methods for producing substantially round, spherical and sintered particles from a slurry of a calcined, uncalcined or partially calcined raw material having an alumina content of more than 55% by weight, and a mullite growth promoter in an amount of from about 2 to about 10% dry weight of the total solids in the slurry.

CA1172837A

Abstract of the disclosure: High strength sintered bauxite spheres usable as fracture propping agents in oil ox gas wells are produced by continuous spray-granulation …

Sintered spherical pellets

Sintered, spherical composite pellets or particles comprising alumina fines, at least one of clay and bauxite and optionally a sintering aid, are described, along with a process for their manufacture.

Process for the production of sintered spheres …

Made available by U.S. Department of Energy Office of Scientific and Technical Information ...

(PDF) Sintering of Mullite by Different Methods

The sintering behavior, physical properties and heat processing changes of bauxite-based homogenized grogs prepared by homogenization process and high temperature sintering using bauxite …

Process for the production of sintered spheres (Patent)

Made available by U.S. Department of Energy Office of Scientific and Technical Information ...

One step sintering of homogenized bauxite raw material …

A one-step sintering process of bauxite raw material from direct mining was completed, and the kinetics of this process was analyzed thoroughly. The results show that the sintering kinetics of bauxite raw material exhibits the liquid-phase sintering behavior. A small portion of impurities existed in the raw material act as a liquid phase. After X-ray …

Properties of Granular Materials as Heat Transfer and …

materials regarding the solar absorption in a solar direct receiver. Also, the sintering resistance as well as the shape and the surface of sintered bauxite and fused zircon grains were characterized. Falcone et al. 1] [1 identified silicon carbide, aluminium mixtures, quartz sand and as silicon glass suitable materials for a solar CRS.

What is Sintered Metal?

Metal is stubborn, and sintering helps make sure the powder behaves after your part is formed. The sintering process in powder metallurgy (PM) involves heating a compacted …

Bauxite Beads Supplier – Abrasive Bauxite Beads

Bauxite beads are manufactured to yield spherical sintered bauxite engineered to give extreme durability under all conditions. They are ultra-fine crystalline, high impact resistant spheres. Bauxite beads contain …

(PDF) Sintering of Mullite by Different Methods

In this study, we have investigated the sintering of mullite by three different methods: (i) reaction sintering by thermal decomposition of kaolinite, followed by reaction with alumina; (ii)...

A Novel Process of Alumina Production from Low-Grade Bauxite …

Based on lime sintering method, a novel process of alumina production from low-grade bauxite containing sulfur or fly ash is carried out in this paper. The phase of alumina transforms from 12CaO·7Al 2 O 3 (C 12 A 7) to 4CaO·3Al 2 O 3 ·SO 3 (C 4 A 3 S), whose alumina leaching property is better, through decreasing sinter temperature …

US Patent Application for SINTERED SPHERES, PROCESS …

Described herein are sintered spheres, obtained from red mud, comprising at least aluminium oxide, iron oxides, silicon oxide, and titanium oxide, characterized in that the roundness and the sphericity of the sintered spheres is higher than 0.6. Described is further a process for the production of sintered spheres, comprising the following …

One step sintering of homogenized bauxite raw material …

A one-step sintering process of bauxite raw material from direct mining was completed, and the kinetics of this process was analyzed thoroughly. The results show that the sintering kinetics of bauxite raw material exhibits the liquid-phase sintering behavior. A small portion of impurities existed in the raw material act as a liquid phase.