Optimum ball charge in a SAG mill is a function of many factors. Some are discussed below. For a SAB or SABC circuit. In general, the higher the ball charge the higher the throughput (and fine feed helps as well). Of course, you need a bigger ball mill. But, high ball loads mean higher ball …
ball mill can be re-organised as [7] and [8], where B'Wio and A'Wio are the corrected operating work indices and WAG/SAG, WBM are the respective power draw of AG/SAG and ball mills. Note that the ball mill operating work index is applied only on the portion that needs the additional grinding (Q2), which renders to the AG/SAG mill the
Oct 12, 2017· 1. SAG mill is the primary tool for grinding. SAG mill is used before the other mills. Ball mill is a secondary, and it is used after the SAG mill. 2. SAG mill breaks the raw material into pieces for the further grinding. Ball mill is used to grind the pieces of raw material into. powder-like structures. 3.
A ball mill is an effective means of dispersing solid materials in solids or liquids. 8, 9 Ball mills have several advantages which include versatility, low cost of labor and maintenance, the possibility of unsupervised running, no loss of volatiles, and a clean process. The disadvantages are related to discharging viscous and thixotropic ...
Aug 19, 2019· How HPGRs compare to conventional milling Whether you're designing a brand-new mill circuit or optimising an existing site for long-term efficiency, High Pressure Grinding Rolls offer a range of advantages over conventional milling techniques, including ball mills, SAG mills and rod mills.
3.3 Ball Mill Design The ball mill designs also follow the Bond/Rowlings method with comparison with other methods. Again the method of use is the same 3.4 SAG/BM Combined design This is the combined model of the SAG and BM models. The difference is that a provision in the BM model allows for the fact that finished product is in the BM feed.
AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill. Because of the range of mill sizes available, AG/SAG milling can often be accomplished with fewer lines than in a conventional rod mill/ball mill …
The working principle of the SAG mill and AG mill is basically the same as the ball mill machine, but the barrel diameter of the SAG mill and AG mill is larger. The raw ore enters the AG mill through the feeding inlet, and the material is brought to a high place under the rotation of the barrel and then falls.
Ball Mill How Does A Sag Mill Work Crusher Mills C. 20 EGL SAG mill a Raptor 900 pebble crusher and two 24 x 39 6 ball mills. Each mill is equipped with a 2 x 8500HP dual pinion drive system. The plant was designed to process 1585 h mtpof SAG feed. From startup the mill struggled to meet the required production rates.
Ball mill and semi-autogenous grinding (SAG) mill are considered as size reduction equipment employed in a variety of chemical engineering applications which differs in grinding mechanism, crushing ratio, feed characteristic, bearing method of discharge, vessel size and area of application.
Correction of Bond Ball Mill Work Index Test for Closing Mesh Sizes It is commonly known that one must run the Bond ball mill work index test such you pick a closing mesh to give a …
Nov 26, 2019· The working principle of the self-grinding machine is basically the same as the ball mill, the biggest difference is that the sag grinding machine uses the crushed material inside the cylinder as the grinding medium, the material constantly impacts …
Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.
Jun 06, 2016· By combining with SAG discharge and screening on the SAG discharge screens, top size control to the ball-mill circuit feed is maintained while still unloading the SAG circuit (Mosher et al, 2006). A variant of this method is to direct pebble-crushing circuit product to the ball-mill sump for secondary milling: while convenient, this has the ...
Ball Mills and Sag Mill problem AMP Maintenance Forums. 21/11/2007 I work in an industrial copper company as vibration analysis supervisor This company started to work about 2 years ago We have two Ball Mills and one Sag Mill We had some visual inspection on pinion and ring gears, during these inspections we found some abnormal wear on this ...
Mar 20, 2020· Ball mill： Ball mills are the most widely used one. Rod mill： The rod mill has the highest efficiency when the feed size is <30mm and the discharge size is about 3mm with uniform particle size and light overcrushing phenomenon. SAG mill: When the weight of the SAG mill is more than 75%, the output is high and the energy consumption is low ...
Mar 08, 2021· The working principle of ball mill and rod mill machine is similar, too. That is, the cylinder drives the movement of the grinding medium (lifting the grinding medium to a certain height then dropping). Under the action of centrifugal force and friction, the material is impacted and ground to required size, so as to realize the operation of ...
stage ball mills, rod mills or AG/SAG mills when calculating power according to the Bond Third Theory method. Rod mill and AG/SAG mill products are similar and tend to be not as steep as a 0.5 slope when plotted on log-log paper. This is because the particle size distribution (PSD), these mills
SAG milling extends itself to many applications due to the range of mill sizes available. They can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill and some or all of the work done by a ball mill. SAG mills are also an optimum solution for wet grinding since crushing and screening in these ...
https:// Learn about Ball Mill Critical Speed and its effect on inner charge movements. The effect of Ball Mill RPM s...
Aug 17, 2018· Ball Mills commonly use rubber liners while steel liners are mostly used for larger SAG/AG/Ball mills. Marty says liners are prone to metal or rubber contamination and should be …
Jan 10, 2021· diameter Starkey-PRO* pilot SAG mill to test the responses to the proposed plant changes. *Patent applied for. The new SAG mill was created by replacing the shell on a 3 ft. diameter by 2-½ ft. ball mill with a new spool piece. The new spool piece has no liners, and a grinding chamber with dimensions of 36" diameter by 15" long (EGL).
Difference Between Sag Mill And Ball Mill. Sag is an acronym for semiautogenous grinding sag mills are autogenous mills that also use grinding balls like a ball mill a sag mill is usually a primary or first stage grinder sag mills use a ball charge of 8 to 21 the largest sag mill is 42 128m in dia Difference between sag mill and ball mill. Get ...
sag mill vs ball mill - BINQ Mining. Ball mill,Ball Mill Manufacturer, Ball Mill For Sale, Ball From here,you can get the price of ball mill, working Principle of ball mill, ball ... the body inlaid ...
Mill drive arrangement. Mill drives are generally located on the outside of the mill to facilitate maintenance. • Mill discharge arrangement. If the SAG and ball mills feed separate pump systems this is not an issue. If the two stages feed the same pump system, the SAG mill …
Jan 11, 2018· Attrition mill is a type of grinding mill by kinds of media to crush lump to powder-like substances. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these days, steel rods in Rod Mills.
There is no best sag mill liner material. Different working conditionals need different material to suit.The selection of the material of construction is a function of the application, abrasive of ore, size of mill, corrosion environment, size of balls, mill speed, etc. liner design and material of construction are integral and cannot be chosen in isolation.
working of ball mill and sag mill – SRM Mining Machines …. How Does A Sag Mill Work | Crusher Mills, Cone Crusher, Jaw …. Bond Ball Mill Work Index, kWh/t SAG kWh/t from 152mm to T80 1.7mm Up to 2007 2008 Data ….